The group company has implemented UG CAM programming and applied it directly on the shop floor. This article discusses the customization of UG CAM workshop process documentation and the key functionalities that can be achieved through this process.
**I. Overview**
To effectively complete digital design and manufacturing tasks, the group has introduced multiple sets of UG software. Engineers and technicians have successfully applied this technology to aerospace engines, gas turbines, and subcontracted products for computer-aided design and manufacturing. UG has proven its powerful capabilities and played a crucial role in these projects.
UG CAM workshop process documentation refers to the textual and graphical information extracted from part files, which is useful for CAM operations. It includes tool lists, operation sequences, and machining methods used in NC programs. However, the default documentation does not fully meet customer needs, and some functions require customization. Customized UG CAM workshop documents help reduce manual paperwork, allow standard styles to be tailored to workshop requirements, extract relevant CAM data from part files, and output HTML web pages. These documents can replace traditional CNC step cards, significantly improving work efficiency.
**II. UG CAM Workshop Process Documentation Solution**
Preparing process documentation, including flow diagrams, operation sequences, and tool lists, often takes a lot of time and is considered one of the biggest bottlenecks in the production process. The Shop/Doc feature in UG CAM can automatically generate this documentation and export it in various formats. Operators, tool store workers, or others who need the information can conveniently search for it online. Most of these documents are provided directly to machine operators on the production floor, eliminating the need for manual file creation. Additionally, users can quickly add custom tools to the tool library for future use.
To meet the specific needs of the workshop, we conducted on-site research with engineers to determine the content of the UG CAM workshop process documentation. We extracted relevant text and graphic information from part files, such as tool parameters, operation sequences, machining methods, cutting parameters, and tool path verification. These details were displayed graphically and post-processed into G code, which could be viewed but not edited. They could be exported in either .txt or HTML format.
Through our investigation, we found that various application departments were willing to collaborate to solve this key issue. Customizing UG CAM's workshop process documentation is an extension of the system. For example, by generating HTML pages in hypertext link language, we made the documentation more user-friendly for workshop technicians, allowing them to easily query and display processing information online.
**III. Key Technologies in UG CAM Workshop Process Documentation Development**
While the default UG CAM workshop documentation is complete and meets most user requirements, it is in English, which is not suitable for domestic users. One of the first challenges we faced was translating the interface into Chinese.
Additionally, some users wanted to adjust the format to match their company’s branding. UG’s workshop document generator allows secondary development to meet different user needs. Another challenge was customizing the functions based on specific customer requirements.
Another issue was the lack of support for Chinese characters in the UG CAM system. Since the system does not recognize Chinese, it was difficult to describe tool paths in the CAM operations. To address this, we developed a solution where users could input Chinese descriptions of the tool path after exporting the workshop process documentation. This allowed the final workshop process document to be fully customized and ready for use.
**IV. Development and Customization of UG CAM Workshop Process Documentation**
Based on the built-in features of UG NX2 CAM, we used Tcl scripting to customize template files located in the \MACHesource\shop_doc folder under the UG installation directory. We started by customizing mill_html_index.tpl and gradually modified other templates to achieve the desired functionality, enabling full development and customization of the UG CAM workshop process documentation.
**V. Application Examples of UG CAM Workshop Process Documentation**
5.1 Interface of Output Webpage Customization
By selecting the CAM toolbar, users can access the customized webpage interface. The generated workshop process documentation is presented in a web format, making it easy to navigate and view.
5.2 Functional Development of Workshop Process Documentation
5.2.1 Cover Function: Users can enter part numbers, version numbers, and part names, then save the information.
5.2.2 Signature Features: Programmers, reviewers, and auditors can input their details and save them.
5.2.3 Clamping Instructions: Users can enter correct fixtures and tool details.
5.2.4 Tool List: A detailed list of all tools used in the machining process is displayed, including tool name, description, radius, length, type, and compensation register.
5.2.5 Cutting Parameters: A comprehensive list of cutting parameters is shown, including operation name, tool name, cutting angle, feed rate, and G code.
5.2.6 Processing Methods: A breakdown of roughing, semi-finishing, and finishing processes is provided.
5.3 Customized Workshop Process Documentation and Chinese Input
After generating the customized documentation, users can input part numbers, signatures, clamping instructions, and tool path descriptions in Chinese. Once saved, the document becomes ready for submission to the workshop, solving the problem of Chinese input in UG.
**VI. Conclusion**
Customizing UG CAM workshop process documentation reduces manual paperwork, allows for style customization according to workshop needs, extracts useful CAM data from part files, and outputs HTML web pages. This approach can replace traditional CNC step cards, greatly improving productivity and efficiency.
Roof Rack
Roof Rack
It is a device installed on the roof of a car to increase the cargo space of the vehicle, making it easier for car owners to carry large items such as skis, surfboards, bicycles, camping equipment, etc. It provides more convenience for travel and is especially suitable for travel enthusiasts and outdoor sports enthusiasts.
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Cargo function
The main function of a roof rack is to increase the vehicle's cargo capacity. It can carry items of various shapes and sizes, and can be securely secured using accessories such as straps, a luggage net, or a dedicated luggage frame. For example, when camping, tents, sleeping bags, tables, chairs, and other equipment can be placed on the roof rack to free up more space in the vehicle for passengers.
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Multifunctional expansion
In addition to the basic cargo function, the roof rack can also serve as a base for installing other accessories. For example, you can install a roof luggage box to store items that need to be waterproof and dustproof; you can also install a bicycle rack to facilitate carrying bicycles for cycling activities; you can also install a ski rack, a surfboard rack, etc. to meet the needs of different outdoor sports.
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"2015 Ram 1500 roof rack""2004 Chevy Silverado roof rack""jeep roof rack"
Guangzhou Dongsui Auto Accessories Co., Ltd. , https://www.dongsuiautoparts.com