Indoor drones have been transforming the way inspectors work in the chemicals industry for several years now. These advanced tools are helping professionals gather critical visual data without having to enter dangerous or hard-to-reach areas, making inspections safer and more efficient.
In the chemical sector, inspectors often need to examine complex internal structures like pipe racks, cables, conduits, fermenter tanks, pressure vessels, storage tanks, fiberglass containers, suction ducts, heat exchangers, and silos. Traditionally, this involved entering confined spaces, working on scaffolding, or using rope access—each of which posed significant risks.
But with indoor drones, such as the Elios 2, these dangers can be minimized or even eliminated. Instead of physically entering an asset, inspectors can fly a drone inside and collect high-quality images and video, allowing them to inspect every corner remotely.
Here are seven key benefits that indoor drones bring to the chemicals industry:
1. **Cost Savings**
Using drones eliminates the need for scaffolding, which is time-consuming and expensive to set up and dismantle. This leads to substantial savings in both time and money, as inspections can be completed faster without disrupting operations.
2. **Reduced Downtime**
Traditional inspections often require lengthy shutdowns. By using drones, companies can complete inspections in a fraction of the time. For example, one paper mill tank inspection was reduced from four days to just six hours, saving over 960,000 Euros in downtime.
3. **Enhanced Safety**
Confined space entry, working at height, and rope access all carry serious risks. Drones allow inspectors to stay outside and monitor the interior safely, reducing exposure to hazardous environments.
4. **Improved Access**
Indoor drones are designed to navigate tight and complex spaces. Their collision-tolerant design allows them to move close to surfaces, capturing detailed visuals even in challenging locations like hydrogen reformers lined with fragile materials.
5. **High-Quality Visual Data**
Drones like the Elios 2 provide 4K video and clear images, enabling inspectors to spot even the smallest defects. This level of detail helps engineering and maintenance teams make informed decisions about asset condition and upkeep.
6. **Increased Inspection Frequency**
With quick and easy access, drones make it feasible to conduct more frequent inspections. This leads to better maintenance practices, fewer unexpected failures, and longer equipment lifespans.
7. **Data Localization**
Tools like Flyability’s Inspector 3.0 allow inspectors to mark and track defects in real-time, making it easier to revisit problem areas or share findings with other teams. This improves communication and ensures nothing is missed during the inspection process.
By integrating indoor drones into their workflow, chemical industry professionals are not only improving safety but also increasing efficiency, accuracy, and cost-effectiveness. As technology continues to evolve, the role of drones in industrial inspections will only become more essential.
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