We supply a wide range of tungsten carbide discs, specifically designed for cutting applications across various industries such as paper, tobacco, rubber, plywood, hardwood, PCB, PVC, stainless steel, high manganese steel, electronic circuit boards, lamp tubes, and fiber cement boards. Our available grades include YG6A, YG8A, YG8X, YG8, YG10X, YS2T, and more. These products are manufactured with high precision, ensuring no defects or indentation, which makes them ideal for demanding cutting tasks.
To enhance the performance of our blades, we utilize advanced manufacturing techniques like static pressing and HIP sintering, which significantly improve the physical properties of the product. Additionally, polishing and plating processes help reduce friction during cutting, increasing accuracy, speed, and tool life. This results in significant cost savings for our customers in terms of both time and money.
We also offer customized solutions based on customer requirements and can produce blades according to specific drawings. Our high-precision circular disc cutters are suitable for a variety of materials and come in different styles, including high wear resistance, sharpness, and stainless options.
Key specifications include:
- Tolerance: Diameter (±0.01), Thickness (±0.005), Inner Diameter (H7), Balance (±0.005)
- Hardness: HRC 64–66° or HRC 68–70°
- Features: High precision in diameter, thickness, and straightness; customizable options available
Carbide discs are widely used in industrial applications, especially where durability and precision are critical. The materials used include YG6A, YG8A, YG8X, YG8, YG10X, YS2T, and others. These discs are known for their excellent wear resistance, making them ideal for cutting tough materials like metals, plastics, and composites.
Our grading system includes:
- **YG6A**: Fine grain alloy with good wear resistance, suitable for semifinishing chilled cast iron, non-ferrous metals, and hardened steels.
- **YG8**: Offers high impact and shock resistance, but lower wear resistance compared to finer grades. Ideal for roughing operations on cast irons and non-ferrous alloys.
- **YG10X**: Fine grain alloy with good wear resistance, commonly used for cutting hard wood, veneer boards, PCBs, and metals.
- **YL10.2**: A fine-grade alloy with high wear resistance, bending strength, and thermal stability, perfect for machining refractory alloys, stainless steel, and high manganese steel.
- **YG20**: Provides conventional wear resistance and high bending strength, suitable for cutting steel alloys.
At ZZ HARDMETAL, we prioritize quality, reliability, and customer satisfaction. We ensure that all our products meet strict standards and provide excellent value for money.
**How to identify a good carbide disc:**
1. **Sound test**: Hang the blade and gently tap it with a wooden hammer. A clear sound indicates a good blade. A dull or muddy sound suggests cracks, which should be avoided to prevent accidents.
2. **Running speed**: Ensure the blade operates at or below 4800 RPM to maintain safety and performance.
3. **Installation**: Align the blade precisely with the rotating shaft. Clean the mounting area thoroughly before installation to avoid debris interference.
4. **Protective devices**: Always install protective covers around the blade to ensure safe operation.
Our product table provides detailed information on each grade, including density, tensile strength, hardness, and recommended applications. Whether you're looking for standard or custom solutions, we have the expertise to meet your needs.
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