PPR Pipe Extrusion Line for Hot Water
Model NO.: ASS63/33-ASE60/38-ASE75/38
Condition: New
Controller: Siemens PLC
Motor Brand: Siemens,Weg,Sew
Inverter: ABB/Schneider/Siemens
Bearing: SKF,NSK
Barrel & Screw Material: Bimetallic Barrel & Screw
Output Pipe Size: 20-250mm
Trademark: ACEEXTECH
Transport Package: Wood Pallet and Film Covered
Specification: 20-250mm PPR pipe extrusion line
Origin: China
HS Code: 8477209000
PPR pipe extrusion line for hot waterProduct Description
PPR pipe extrusion line is mainly used to produce the single PPR pipe, multi-layers co-extrusion pipe, fiber glass reinforced PPR pipe, which
used for indoor floor heating system, and it can achieve full automatic control from material feeding to products collection, Moreover, the lineÂ
can be also used for production of PE-RT, PB pipe, PP-B, PP-H pipe.
The unit consists of Single screw extruder-Gravimetric dosing feeding system-Die head with adopts inner air cooling system-Vacuum
calibration tank-Water spraying cooling tank-Multi-claw haul-off machine-Printer-Chip free cutter-Coiler/Stacker
Great advantages:
1.18m/min as maximum lineal extrusion speed, big capacity & low power consumption and achieved mult -layers co-extrusion with 1-5 layers;
2.The copper bush is more wear-resisting and prevent material leakage which can guarantee a stable running of extruder;Â
3.Material feed via spiral groove, efficient transmission and can effectively reduce back-pressure on extruder;
4.Unique design(Barrier, shearing and mixing zone) guarantees a uniformed plasticizing effect,and can reduce the pressure on the screw which
  guarantees a high speed and stable output capacity;
  guarantees a high speed and stable output capacity;
5.High torque gearbox has a smart figuration, compact construction, low noise, high carrying capacity, high transmission efficiency can assure
  long-time trouble-free operation;
  long-time trouble-free operation;
6.Spiral type die design which let material be further plasticized, ensures better pipe mechanical property;
7.PCA(pipe air cooling system) of die head largely increase the extrusion speed and decrease the cooling length of extrusion line, and improve
  quality of inner pipe surface;
  quality of inner pipe surface;
8.Whole line speed was been improved higher by 30-40% with disc and water ring type calibrator design;
9.Automatic water temperature control system for die head avoids the brittle cracking of PPR pipe;
10.Stable, high speed & chip-free cutting ensuring smooth surface of final pipe product without cut dust;
10.Stable, high speed & chip-free cutting ensuring smooth surface of final pipe product without cut dust;
11.Intelligent PLC controlling system with human-friendly interface make operation easily and conveniently.
Work flow and detailed information :
| Feeder | • To feed material into extruder; |
| Extruder |
• World famous brand electrical component such as Siemens,Schneider, ABB etc; • High torque gearbox with adopts NSK/SKF bearing; • Siemens/WEG original motor achieved global after service; • Spiral groove channel for material intake • Barrier, shearing and mixing zone for scerw • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
| Die head | • 40Cr material with treatment by chromeplated; • Disc type and water ring type calibration sleeve which is cooper of S.S material; • PCA(pipe air cooling system) is include; • Temperature contrioller is include. |
| Vacuum calibration tank | • Flow meter to well controller; • Over Pressure protection system; • Water level window and water level floating ball controller; • Air and water separation cyclone; • Shockproof type pressure gauge; • European type big filter; • Water pump and vacuum pump with adopts NSK bearing; • Pneumatic Angle Seat Valve to control water drainage; • Water proof deign operation panel for safely operation; |
| Water spraying tank | • Water pump with adopts NSK bearing; • Water level window and water level floating ball controller; • European type big filter; |
| Haul off | • Upper and lower caterpillar is driven separately; • Speed control by frequency inverter or Servo motor; • Rubber block with high quality and durable design; • Compacting driving by pneumatic; |
| Chip-free cutter | • Cutting without dust and Soundless cutting chamber; • Synchronous driving by air cylinder or servo motor control; • Compacted by pneumatic with use air Cylinder; • PLC system for easy operation; |
| Coiler | • Speed driving by frequency inverter or servo motor; • Opening driving pneumatic with air Cylinder; • PLC system for easy operation; |
| Stacker | • Stainless steel304 as touching material; • Discharge driving by air cylinder; |
Technical Parameter:
| Diameter range(mm) | Extruder model | Max. Capacity(kg/h) | Max. lineal speed(m/min) | Extruder power (KW) |
| Ф20-63 | ASS65/33 | 180 | 10 | 55 |
| Ф20-63 | ASE60/38 | 280 | 18 | 90 |
| Ф20-63 dual | ASE60/38 | 360 | 18×2 | 110 |
| Ф20-110 | ASS65/33 | 180 | 10 | 55 |
| Ф20-110 | ASE60/38 | 280 | 18 | 90 |
| Ф20-160 | ASS75/33 | 300 | 6 | 110 |
| Ф20-160 | ASE60/38 | 360 | 12 | 110 |
| Ф90-250 | ASS75/33 | 300 | 4 | 110 |
| Ф90-250 | ASE75/38 | 450 | 10 | 160 |
Main elements brand:
- Motor: Siemens, WEG, SEW
- Gear reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air cylinder: Festo, SMC, AirTac
- PLC interface and module: Siemens, Schneider, Beckhoff
- Frequency inverter: ABB, Schneider, Siemens
- Servo motor: Lenze, Delta
- Pressure sensor: Dynisco, Gefran
- Low voltage component: Siemens, Schneider, Omron, LS
- Temperature controller: Omron, RKC
- Solid state relay: Crydom, Celduc
Main Extruder 3D details:
A, Long groove between feed throat and screw to improve output highly
B. Accurate temperature control system on feed section to match different plastics
C. Unique screw design to achieve higher plasticizing and products quality
D. Gearbox of high torsion balance to realize stable running
E. H shape frame to decrease vibrating
F. PLC (Simatic Multi Panel) operation panel to ensure synchronization
G. Energy conservation, easy to maintenance
Why choose ACEEXTECH:
- Specialized RÂ & DÂ team involved in plastic extrusion industries over 25years.
- Ability to provide the customized plastic extrusion solutions.
-Â Complete sales system covering the pre-sales, sales and after-sales service jobs.
-Â Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets.
Our service:
-Â Ability to provide the customized plastic extrusion solutions;
-Â Turn-key solution is pleased to be provided include plant layout and design, formula, production support etc;
-Â Complete sales system covering the pre-sales, sales and after service jobs;
- Professional sales team with local language speaking ability for English, Portuguese, Spanish, Turkish and Russian markets;
- Commissioning & installation service in customer plant and free training to client labors.
In order to match your requirement and provide you a proper quotation, please advise:
- How many layers?
- Pipe diameter and thickness scarification;
- Application of final product;
- Capacity requirement in kg or meter.
Contact to ACEEXTECH:Â
JIANGSU ACEEXTECH MACHINERY CO., LTD
Tel:+86-512 58620105
Fax:+86-512 58620107Â Â Â
Mobile/hatsApp:Â +86 13962472339
Website:www.aceextech.comÂ
Add:No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 215600
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Cooling And Heating Heat Pump,Heating Heat Pump,Mini Split Heat Pump
Yinchuan Aini Industry And Technology CO.,ltd , http://www.aini-heat.com